Sharp Eagle Logo
HomeAbout Us
Our Products
Explosion Proof CCTV SolutionsExplosion Proof Portable SolutionsForklift & MHE Safety SolutionsForklift & MHE Safety Lighting Solutions
Industries
Media
BlogsCase StudyVideosData SheetCase StudiesBook A Meeting
Contact Us

Forklift Safety Guide- Learn About the Dos and Don'ts from the Experts

Dave Smith
Safety Consultant
June 3, 2022
Forklift Safety Guide- Learn About the Dos and Don'ts from the Experts
Table of Content

Heading

Heading

Heading

An operator needs to follow some essential rules while driving a forklift. Any misstep could result in a pedestrian accident or forklift overturning. Proper forklift safety solutions and supervision are key to driving safely. 

OSHA outlines several rules and regulations to safeguard the workers. Failing to comply with the designated safety standards could lead to severe penalties for the business. Hence, the drivers must know about the dos and don'ts of forklift operation to minimise the risk of fatalities and accidents altogether. 

In this guide, our industry experts have shared the ultimate dos and don'ts that you must remember for safer forklift operations.

362 Dos And Donts Stock Photos, Pictures & Royalty-Free Images - iStock

Why Do Forklift Accidents Occur in the First Place?

Before we discuss the dos and don’ts of forklift safety, it is essential to understand the primary causes of forklift accidents. By knowing the exact situations in which forklift accidents are likely to occur, you can be more alert and take precautions to prevent accidents. 

Operating poorly maintained forklifts

Poor maintenance sometimes causes brake failures or steering problems in forklifts. This is a very common cause of forklift accidents, and you must perform regular maintenance to ensure your safety. 

Overloading

Operators frequently attempt to exceed load capacity to meet daily loading targets, risking their safety and compromising forklift stability during lifting and manoeuvring operations. Overloading increases the risk of tipping and strains critical components like the mast and hydraulic system, potentially leading to costly damages and downtime. Prioritize load capacity adherence to ensure operator safety, equipment longevity, and uninterrupted warehouse operations. 

Limited visibility due to obstructions

Due to limited visibility, forklifts can inadvertently strike pedestrians, especially at intersections within large aisles where visibility is further compromised. Such accidents typically happen at the intersection when the operator cannot see the pedestrians or vice-versa. These technologies enhance operator awareness and provide real-time alerts, ensuring timely actions to prevent accidents at intersections.

Not following the safety protocols

Forklift operators often neglect safety protocols. They don’t wear seatbelts or safety gear or leave the forklifts unattended. Forklift operators should ground the forks when they're not in use, which prevents unintended movement and potential accidents. It is essential for operators to adhere to safety protocols like seat belts, horns, safety solutions, and more to ensure forklift safety.

➢ Things to Do While Operating a Forklift

Let's begin with a detailed look at the crucial actions you should take to maintain safety while operating a forklift.

Securing loads properly

One critical responsibility in forklift operations is ensuring the secure transport of loads. Managers are vital in implementing and overseeing effective load-securing practices within their warehouses or industries. Utilizing strong ropes, barriers, or specialized load-securing equipment not only prevents shifting or falling loads but also aligns with safety regulations such as OSHA standards. By prioritizing load security, managers contribute to a safer work environment, reduce the risk of accidents, and maintain operational efficiency.

Maintaining proper load height

When operating forklifts, addressing the potential risks of lifting heavy crates is crucial. Safety experts like John Smith suggest securing the load and maintaining adequate height to avoid mishaps, significantly reducing the chances of injuries. Placing the crate at axle height ensures an unobstructed view and helps maintain stability while driving. Utilizing forklift safety solutions such as speed limiters ensures controlled lifting and lowering of loads, promoting safety during operations.

Tilting forks back during loading

Tilt the forks backward while loading the truck to prevent the load from tipping forward. Incorporate safety solutions such as blue spotlights to increase visibility in low-light conditions. Tipping the forks back ensures the load remains stable, minimizing the risk of accidents and damage to goods.

Using proper climbing techniques

Operators often slip or fall while getting on or off a forklift. It is advisable to use a climbing technique demonstrated in the company’s training module. Implement safety measures like non-slip mats and handrails for added stability. These practices will reduce the risk of accidents and injuries while getting on or off a forklift.

Wearing appropriate clothing

Wearing the proper clothes while driving forklift ensures the crew’s clothing is weather-appropriate. Whether cold and snowy or hot and sunny outside, dressing appropriately enhances your comfort and concentration. Wearing personal protective equipment like gloves and helmets also significantly enhances safety. This further reduces the risk of accidents and promotes a safer work environment.
‍

Get the Latest Expert Advice on Forklift Dos and Don'ts to Avoid Workplace Mishaps. Stay Safe, Stay Compliant!
Reach out to Us

‍

‍Follow basic guidelines and OSHA forklift guide 

Remember to wear a seatbelt. Even for experienced operators, the seatbelt is non-negotiable. Drivers falling off the lift because they were not wearing a seatbelt are a quite common cause of accidents. A seatbelt is a must, especially when driving on terrain. This is why seatbelts are also an underlined safety guideline given by OSHA to uphold the industry safety standards.

Learn to use the safety solutions correctly

There are different forklift safety solutions like the camera system, anti-collision system, speed limiter, blue spot, etc. Learn how to use forklift safety solutions correctly. The operators need to be trained well in their use and application for their own safety and that of the pedestrians and the forklift. When implemented properly, such safety solutions can save the company from heavy compensations and legal complications due to workplace accidents. 

Report any issues with the forklifts to management

Forklift operators are among the first to encounter any safety hazard at the workplace. It could be anything from an obstructed aisle to a malfunctioning safety feature. In case it is not reported to the senior authorities, they won’t be able to address it. Thus, a small mishap could escalate into a major accident. Hence, it is important to promptly report any forklift issue, however minor, to senior management. For example, you slipped while getting off the forklift or noticed a safety feature acting up. By reporting these close calls, you're helping the management to spot potential dangers before they turn into hazardous accidents. These small steps taken towards safety can collectively contribute to making a safer workplace for you and your colleagues.

➢ Things that You Shouldn't Do While Operating a Forklift

‍Now that you know what to do while driving a forklift, let's give you a glimpse of what you must avoid doing. 

Lifting loads while in motion

Workers who are carrying loads manually should avoid doing so when a forklift is in operation. Be careful and stay away from the forklift to avoid running into it. Forklift operators should use forklift safety lights to warn pedestrians. In this way, forklift operators and workers can maintain safety for their own good. 

Avoid overloading

Never exceed the lift capacity of the forklift to prevent tipping hazards. Operators might be tempted to overload your forklift to complete the work quickly. But this could lead to a huge accident and risk the lives of the crew.  Adhering to the rated capacity to maintain stability and prevent accidents ensures a safer work environment for everyone.

Safety trainer, Lisa Johnson says avoiding overloading and using compliant forklifts are fundamental safety practices, which you must follow at all times.

Don’t leave forklifts unsupervised

Never leave the forklift unattended, especially when inexperienced operators might use it. Implement safety protocols such as restricted access to forklift keys and designated operator training programs. By providing proper supervision and training, you minimize the risk of accidents and ensure the safety of everyone in the workplace.

Don’t compromise on safety systems

Never compromise on any forklift safety system because poor lighting and lack of clear visibility can cause major issues. Use adequate safety lights to have a clear vision. You can also use camera systems if your forklift has one or take a spotter along. These cameras can warn the operator about the blind spots and help in efficient traffic management, especially while taking turns.‍

                                                                                                             

Be like over 100 smart businesses using SharpEagle for safer forklifts. Keep accidents away by securing your loads!
Talk to our experts

Conclusion 

By implementing these dos and don'ts and leveraging advanced safety solutions, you can significantly reduce the risk of forklift accidents and promote a culture of safety in your workplace. Investing in reliable forklift safety solutions is essential, along with proper training and adherence to safety protocols. At SharpEagle, we offer top-notch safety solutions, including camera systems, anti-collision systems, and speed limiters, to ensure 100% safety for your workers. Trust us for quality products and expert installation services to maintain a safe working environment. Book a free consultation call today!

Related FAQs

What are the do's and don'ts while using a forklift?

When operating a forklift,

Do’s: ensure proper load securing, wear seatbelts, and follow OSHA guidelines. Use forklift safety lights to warn the workers around you to stay away from the forklift while it is in motion. Enhance the safety of forklift operations by using cameras and anti-collision systems.

Don’ts: Avoid overloading the forklift. Don’t use a forklift that is not safety-compliant. Prioritize safety by adhering to standard guidelines such as OSHA guidelines.

What are the safety instructions for a forklift?

Get proper training to use forklifts. Learn how to use forklift safety solutions. And most importantly, do regular maintenance. Insist the operators to always wear seatbelts while operating forklifts and use horns when necessary. These are some fundamental safety instructions that one must follow. Comply with safety instructions rigorously to mitigate the risk of accidents and its subsequent business costs. 

What is a forklift safety checklist

A forklift safety checklist includes checking brakes, tyres, and fluid levels, inspecting lights and horns, and ensuring load stability. Completing pre-operation checks is essential to identify and address potential hazards before use. Have a habit of following this safety checklist to reduce the risk of accidents.

What are the important rules to remember when operating a forklift?

You must wear proper PPE, keep a safe distance from pedestrians, and avoid sudden stops or starts. You should always obey speed limits, maintain clear visibility, and operate within designated areas. If you follow these safety practices, you save others and yourself from the risk of injuries. So, adhere to all the safety procedures and ensure a safer work environment. 

Equip Your Forklifts With SharpEagle Safety Solutions for a 100% Accident-Free Record. Turn Facts Into Action!
Get Free Expert Consultation

Featured Blogs

View All
8 Things to Know Before Installing Forklift Safety Lights in the UK | SharpEagle
Recommended
May 9, 2025

8 Things to Know Before Installing Forklift Safety Lights in the UK

Learn key tips for installing forklift safety lights in UK warehouses to reduce accidents, ensure HSE compliance, and improve workplace safety.
Catherine Brown
Marketing Manager
Forklift Blind Spot Detection System Full Guide | SharpEagle
Trending
April 8, 2025

Complete Guide To Forklift Blind Spot Detection System

Discover how forklift blind spot detection systems enhance safety, reduce accidents, and boost productivity. A complete guide for workplace efficiency.
Catherine Brown
Marketing Manager
Enhance Warehouse Traffic Safety with Forklift Safety Solutions | SharpEagle
Recommended
March 4, 2025

How To Enhance Warehouse Traffic Safety with Forklift Safety Solutions

Improve warehouse traffic safety with SharpEagle’s advanced forklift cameras, lighting, and safety solutions to reduce risks and boost operational efficiency.
Dave Smith
Safety Consultant
View All
Serving safety solutions across the UAE, UK, Saudi Arabia, Oman, Kuwait, Bahrain, and beyond.
HomeCase StudyCareersBlogsAbout UsContact Us
Our Products
Ex-Proof CCTV SolutionsEx-Proof Portable SolutionsForklift & MHE Safety SolutionsForklift & MHE Safety Lighting Solutions
Twitter icon
Linkedin icon
Instagram icon
Youtube icon
Emailsales@sharpeagle.uk
Explosion Proof Atex
Copyright © 2025. All Rights Reserved
SitemapTermsPrivacy Policy Legal policyDisclaimerCookies Policy