An operator needs to follow some essential rules while driving a forklift. Any misstep could result in a pedestrian accident or forklift overturning. Proper forklift safety solutions and supervision are key to driving safely.
OSHA outlines several rules and regulations to safeguard the workers. Failing to comply with the designated safety standards could lead to severe penalties for the business. Hence, the drivers must know about the dos and don'ts of forklift operation to minimise the risk of fatalities and accidents altogether.
In this guide, our industry experts have shared the ultimate dos and don'ts that you must remember for safer forklift operations.
Before we discuss the dos and don’ts of forklift safety, it is essential to understand the primary causes of forklift accidents. By knowing the exact situations in which forklift accidents are likely to occur, you can be more alert and take precautions to prevent accidents.
Poor maintenance sometimes causes brake failures or steering problems in forklifts. This is a very common cause of forklift accidents, and you must perform regular maintenance to ensure your safety.
Operators frequently attempt to exceed load capacity to meet daily loading targets, risking their safety and compromising forklift stability during lifting and manoeuvring operations. Overloading increases the risk of tipping and strains critical components like the mast and hydraulic system, potentially leading to costly damages and downtime. Prioritize load capacity adherence to ensure operator safety, equipment longevity, and uninterrupted warehouse operations.
Due to limited visibility, forklifts can inadvertently strike pedestrians, especially at intersections within large aisles where visibility is further compromised. Such accidents typically happen at the intersection when the operator cannot see the pedestrians or vice-versa. These technologies enhance operator awareness and provide real-time alerts, ensuring timely actions to prevent accidents at intersections.
Forklift operators often neglect safety protocols. They don’t wear seatbelts or safety gear or leave the forklifts unattended. Forklift operators should ground the forks when they're not in use, which prevents unintended movement and potential accidents. It is essential for operators to adhere to safety protocols like seat belts, horns, safety solutions, and more to ensure forklift safety.
Let's begin with a detailed look at the crucial actions you should take to maintain safety while operating a forklift.
One critical responsibility in forklift operations is ensuring the secure transport of loads. Managers are vital in implementing and overseeing effective load-securing practices within their warehouses or industries. Utilizing strong ropes, barriers, or specialized load-securing equipment not only prevents shifting or falling loads but also aligns with safety regulations such as OSHA standards. By prioritizing load security, managers contribute to a safer work environment, reduce the risk of accidents, and maintain operational efficiency.
When operating forklifts, addressing the potential risks of lifting heavy crates is crucial. Safety experts like John Smith suggest securing the load and maintaining adequate height to avoid mishaps, significantly reducing the chances of injuries. Placing the crate at axle height ensures an unobstructed view and helps maintain stability while driving. Utilizing forklift safety solutions such as speed limiters ensures controlled lifting and lowering of loads, promoting safety during operations.
Tilt the forks backward while loading the truck to prevent the load from tipping forward. Incorporate safety solutions such as blue spotlights to increase visibility in low-light conditions. Tipping the forks back ensures the load remains stable, minimizing the risk of accidents and damage to goods.
Operators often slip or fall while getting on or off a forklift. It is advisable to use a climbing technique demonstrated in the company’s training module. Implement safety measures like non-slip mats and handrails for added stability. These practices will reduce the risk of accidents and injuries while getting on or off a forklift.
Wearing the proper clothes while driving forklift ensures the crew’s clothing is weather-appropriate. Whether cold and snowy or hot and sunny outside, dressing appropriately enhances your comfort and concentration. Wearing personal protective equipment like gloves and helmets also significantly enhances safety. This further reduces the risk of accidents and promotes a safer work environment.
Remember to wear a seatbelt. Even for experienced operators, the seatbelt is non-negotiable. Drivers falling off the lift because they were not wearing a seatbelt are a quite common cause of accidents. A seatbelt is a must, especially when driving on terrain. This is why seatbelts are also an underlined safety guideline given by OSHA to uphold the industry safety standards.
There are different forklift safety solutions like the camera system, anti-collision system, speed limiter, blue spot, etc. Learn how to use forklift safety solutions correctly. The operators need to be trained well in their use and application for their own safety and that of the pedestrians and the forklift. When implemented properly, such safety solutions can save the company from heavy compensations and legal complications due to workplace accidents.
Forklift operators are among the first to encounter any safety hazard at the workplace. It could be anything from an obstructed aisle to a malfunctioning safety feature. In case it is not reported to the senior authorities, they won’t be able to address it. Thus, a small mishap could escalate into a major accident. Hence, it is important to promptly report any forklift issue, however minor, to senior management. For example, you slipped while getting off the forklift or noticed a safety feature acting up. By reporting these close calls, you're helping the management to spot potential dangers before they turn into hazardous accidents. These small steps taken towards safety can collectively contribute to making a safer workplace for you and your colleagues.
Now that you know what to do while driving a forklift, let's give you a glimpse of what you must avoid doing.
Workers who are carrying loads manually should avoid doing so when a forklift is in operation. Be careful and stay away from the forklift to avoid running into it. Forklift operators should use forklift safety lights to warn pedestrians. In this way, forklift operators and workers can maintain safety for their own good.
Never exceed the lift capacity of the forklift to prevent tipping hazards. Operators might be tempted to overload your forklift to complete the work quickly. But this could lead to a huge accident and risk the lives of the crew. Adhering to the rated capacity to maintain stability and prevent accidents ensures a safer work environment for everyone.
Safety trainer, Lisa Johnson says avoiding overloading and using compliant forklifts are fundamental safety practices, which you must follow at all times.
Never leave the forklift unattended, especially when inexperienced operators might use it. Implement safety protocols such as restricted access to forklift keys and designated operator training programs. By providing proper supervision and training, you minimize the risk of accidents and ensure the safety of everyone in the workplace.
Never compromise on any forklift safety system because poor lighting and lack of clear visibility can cause major issues. Use adequate safety lights to have a clear vision. You can also use camera systems if your forklift has one or take a spotter along. These cameras can warn the operator about the blind spots and help in efficient traffic management, especially while taking turns.
By implementing these dos and don'ts and leveraging advanced safety solutions, you can significantly reduce the risk of forklift accidents and promote a culture of safety in your workplace. Investing in reliable forklift safety solutions is essential, along with proper training and adherence to safety protocols. At SharpEagle, we offer top-notch safety solutions, including camera systems, anti-collision systems, and speed limiters, to ensure 100% safety for your workers. Trust us for quality products and expert installation services to maintain a safe working environment. Book a free consultation call today!
When operating a forklift,
Do’s: ensure proper load securing, wear seatbelts, and follow OSHA guidelines. Use forklift safety lights to warn the workers around you to stay away from the forklift while it is in motion. Enhance the safety of forklift operations by using cameras and anti-collision systems.
Don’ts: Avoid overloading the forklift. Don’t use a forklift that is not safety-compliant. Prioritize safety by adhering to standard guidelines such as OSHA guidelines.
Get proper training to use forklifts. Learn how to use forklift safety solutions. And most importantly, do regular maintenance. Insist the operators to always wear seatbelts while operating forklifts and use horns when necessary. These are some fundamental safety instructions that one must follow. Comply with safety instructions rigorously to mitigate the risk of accidents and its subsequent business costs.
A forklift safety checklist includes checking brakes, tyres, and fluid levels, inspecting lights and horns, and ensuring load stability. Completing pre-operation checks is essential to identify and address potential hazards before use. Have a habit of following this safety checklist to reduce the risk of accidents.
You must wear proper PPE, keep a safe distance from pedestrians, and avoid sudden stops or starts. You should always obey speed limits, maintain clear visibility, and operate within designated areas. If you follow these safety practices, you save others and yourself from the risk of injuries. So, adhere to all the safety procedures and ensure a safer work environment.
