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Explosion-Proof CCTV Solutions for UK Industrial Zones

Dave Smith
Safety Consultant
August 21, 2025
Explosion-Proof CCTV Solutions for UK Industrial Zones
Summary
SharpEagle provides ATEX-certified explosion proof CCTV cameras UK for high-risk industrial zones. Designed for harsh environments like chemical plants, ports, and offshore platforms, our robust systems ensure regulatory compliance with DSEAR and IECEx standards. Offering features like thermal imaging and real-time analytics, we deliver tailored security solutions across the UK, from Aberdeen’s oil rigs to Liverpool’s docks. Safeguard your assets and personnel with our certified, reliable surveillance technology.
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Explosion risks are a serious concern in many of the UK’s busiest industrial regions. SharpEagle stands at the forefront, protecting people, assets, and operations nationwide. With ATEX/IECEx-certified cameras, SharpEagle’s explosion-proof CCTV systems safeguard against the unique hazards found in ports, docks, marine terminals, chemical plants, and offshore platforms. These environments demand more than a standard camera; they require robust, certified solutions engineered for reliability and regulatory compliance.

We support every major industrial node, from the fuel terminals in Liverpool, to Southampton’s bustling docks, from the North Sea oil rigs of Aberdeen, to heavy chemical hubs around Teesside, and right down to the expanding power corridors of South Wales and logistics hotspots in Birmingham. Our cameras are not just tough, they are smart. Incorporating analytics and real-time alerts, they ensure efficient site security and support rapid incident response.

Explore how SharpEagle brings tailored coverage and the highest safety standards to your region. Request a FREE risk assessment or book a product demo to experience secure industrial surveillance first-hand.

UK-Wide Coverage Statement

SharpEagle offers nationwide expertise in explosion-proof CCTV for industry. We understand that hazardous area surveillance is crucial in Britain’s high-risk sectors and that every facility has its own set of operational, environmental, and compliance demands.

Across the country, our systems have been installed in:

  • Marine and Port Zones: Liverpool, Southampton, and Hull benefit from advanced marine-grade camera systems that stand up to harsh salt air, constant movement, and humidity.
  • Chemical Corridors and Processing Plants: Teesside, the Midlands, and Manchester are protected with chemically resistant, flameproof housings that ensure continuous visibility, even where volatile gases are present.
  • Offshore Platforms: The North Sea’s oil and gas installations rely on heavy-duty, weather-hardened PTZ domes built for vibration, salt spray, and extreme cold.
  • Warehouses and Power Facilities: From Birmingham’s logistics parks to South Wales’ power and recycling plants, our solutions address indoor dust, temperature fluctuations, and potential for vandalism.

Because every site is different, we rely on teams based regionally, engineers and technicians with deep local knowledge for fast deployment. Our professionals are all trained to regulatory best practice, ensuring that DSEAR, ATEX, HSE, and IECEx requirements are met every time, with UKCA, CE, and ISO aligned systems. Backup and maintenance are swift, minimizing downtime and maximizing operational resilience.

  • Real-time video analytics: Perimeter detection, smoke/fire alerts, and occupancy counting.
  • Remote access: Live video from anywhere, supporting both local control rooms and offsite management.
  • Data safety: Onboard storage and encryption protect footage even during network outages.

Key Industrial Locations We Serve

Liverpool Port Area

Liverpool ranks among the UK’s busiest ports, processing volatile fuels, chemical cargo, and hazardous material every day. Its docks, shipping yards, and fuel transfer stations are high-risk areas demanding fail-safe, explosion-proof security.

The local environment presents several challenges for regular surveillance equipment:

  • Dockside operations mean continuous exposure to salt fog, which quickly corrodes untreated camera systems.
  • Hazardous vapors, from fuel handling or chemical offloading, mean only certified ATEX CCTV is suitable for these spaces.
  • High wind and variable lighting call for rugged, all-weather video solutions that deliver reliable feeds day or night.

SharpEagle provides:

  • Explosion Proof Camera Liverpool: Sturdy enclosures (IP68+) fashioned from marine-grade 316L stainless steel which resist corrosion for years.
  • Thermal and IR Options: Maintain high-performance visibility even in darkness, fog, and during heavy maritime activity.
  • Strategic Coverage: Pan/tilt/zoom units deploy along container stacks and transfer stations, while fixed domes monitor gates and perimeters.
  • Compliance: All installations meet local port authority and insurance demands, providing digital evidence for incident investigations and ensuring operational continuity.

Southampton Docks

Southampton’s network of cruise terminals, fuel depots, oil jetties, and marine workshops presents a diverse explosion-risk profile, making robust surveillance an operational necessity.

Industrial hazards here include:

  • High concentrations of volatile gas in oil terminal storage and during ship-to-shore fuel transfers.
  • Marine environments that tax equipment with humidity, spray, and shifting temperatures.
  • Constant need for 24/7 monitoring, especially during loading and unloading cycles, often under poor lighting.

How SharpEagle addresses Southampton’s demanding safety needs:

  • Explosion Proof CCTV Southampton & ATEX Zone 1 Camera UK: ATEX/IECEx-rated PTZ and fixed domes installed at critical flammable material handling zones, with remote monitoring interfaces for duty managers.
  • Optimized for Site Conditions: Vandal-resistant, marine IP-housings capable of enduring salt air and impact, suitable for both public and restricted-access areas.
  • Smart Imaging: High-definition night vision and analytics for tracking personnel and monitoring compliance with dock safety procedures.
  • Risk Minimization: Fewer on-site manual inspections and faster incident review reduce health and safety risks for all employees.

Aberdeen & North Sea Platforms

Aberdeen is Europe’s oil and gas capital, with vast offshore operations in the North Sea demanding CCTV for both security and critical safety compliance.

The offshore environment presents distinctive challenges:

  • Constant vibration from heavy drilling equipment.
  • Exposure to salt-laden winds, freezing temperatures, and fluctuating pressure.
  • Remote, high-value assets where downtime or failure can lead to substantial financial and safety risks.

Our tailored response for Aberdeen and the North Sea:

  • Explosion Proof PTZ Camera Aberdeen: Fully certified for harsh offshore use, including PTZ and dome units with vibration-resistant housings and anti-corrosive coatings.
  • Thermal and IR Surveillance: Round-the-clock vision, cutting through storms, darkness, and fog to maintain operator awareness and safety compliance.
  • Integrated Solutions: Redundant communications, advanced image analytics, and edge-recording features ensure secure, failover operation during telemetry disruptions.
  • Installation Expertise: Working with marine and offshore compliance teams, installations are planned for minimal disruption, adherence to safety regulations, and total lifecycle support.

Teesside (Middlesbrough)

Teesside sits at the heart of the UK’s chemical processing and heavy industry corridor, with significant petroleum, steel production, and hydrogen generation activity.

Environmental and operational considerations include:

  • Potential for explosive gas mixtures throughout process plants and storage facilities.
  • Highly corrosive chemical atmospheres that rapidly degrade non-certified equipment.
  • The need for continuous process monitoring and secure remote access.

SharpEagle’s strategies for Teesside’s unique needs:

  • ATEX Cameras Teesside: Highly resistant, explosion-proof housings that protect sensitive electronics from chemical and vapor attack.
  • Steadfast Operation: Dome and thermal cameras maintain stable feeds through steam, high heat, or dense process fog, supporting incident response and process reviews.
  • Industrial Integration: Easy connection to plant control systems for coordinated emergency and evacuation protocols.
  • Cost-Efficiency: Robust, low-maintenance installations reduce total cost of ownership and minimize production downtime.

South Wales (Cardiff, Newport, Swansea)

South Wales encompasses diverse industries, power plants, steel plants, recycling, and rail terminals, each requiring nuanced explosion-proof surveillance.

This region’s challenges:

  • Power plants and recycling sites handle combustible dust and high-heat processes.
  • Steel and rail terminal equipment deals with extreme temperature variations and risk of vandalism.
  • Rapid deployment for new plant expansions or when incidents create urgent need for video evidence.

South Wales, protected by SharpEagle’s innovations:

  • Explosion Proof CCTV South Wales: Integrated video monitoring in electrical rooms, dust-handling systems, and high-value recycling sorters.
  • Vandal-Resistant Models: Reinforced domes in rail yards and exposed perimeters prevent deliberate or accidental camera damage.
  • Analytics & Smart Alerts: Automated detection, smoke, fire, perimeter breaches, to pre-empt risk and limit response times.
  • Full Life-cycle: From initial site survey to rapid maintenance and compliance audits, everything is handled by certified, regional support teams.

Birmingham & Midlands Industry Hub

The UK Midlands is a powerhouse of manufacturing, distribution, and logistics, a region where operational speed must go hand-in-hand with strict explosion-risk compliance.

Complexities in Birmingham include:

  • Huge, multi-warehouse campuses with both dust and gas hazardous zones.
  • Automated material handling systems that require visual verification and collision monitoring.
  • Logistical pressure, minimize disruption while upping safety standards.

How we secure Birmingham and the Midlands:

  • Zone 1 CCTV Birmingham & ATEX Camera Midlands: Scalable networked cameras, robust against both dust and vapor ignition risks.
  • Material Handling Integration: Video feeds support AI collision avoidance for forklifts and AGVs throughout automated warehouses.
  • Flexible Installation: Solutions adapted for overhead mounting, pole cameras, or embedded inside equipment, to minimize blind spots and operational delays.
  • Audit-Ready Compliance: All systems come with digital certification and easy reporting for DSEAR/ATEX workplace safety inspections.

Hull (East Yorkshire)

Hull is known for its wind energy infrastructure and coastal ports, exposing equipment to severe weather and salt environments.

Hull’s challenges:

  • Monitoring of both traditional fuel terminals and leading-edge offshore wind support areas.
  • High-wind, high-corrosion demand for extreme durability.
  • Portside thermal and night vision for weather-affected security.

Our edge in Hull:

  • Explosion Proof Camera Hull & Hazardous Camera Hull Port: Reinforced, marine-grade cameras, engineered for maximum windload resistance and reliable operation year-round.
  • Optimized Visibility: Advanced optics and thermal imaging ensure uninterrupted coverage, even in dense fog or winter night.
  • Smart Design: Camera poles rated for challenging Humber estuary weather, with remote monitoring that keeps staff safe and informed without endangering personnel during storms.
  • Proof of Compliance: Documentation ready for HSE port audits and industry insurance review.

Manchester

Manchester offers a dense cluster of chemical plants, research facilities, and next-generation logistics parks.

Key demands:

  • End-to-end video evidence for regulatory and environmental compliance.
  • Continuous monitoring of process equipment, chemical storage, and high-volume logistics operations.
  • Compatibility with advanced site management and automation systems.

SharpEagle’s response:

  • Industrial CCTV Manchester & ATEX Camera Manchester: Advanced cameras with seamless SCADA and VMS integration to tie directly into site-wide automation.
  • Real-Time Monitoring and Alerts: Onboard analytics, edge processing, and direct feeds to safety and environmental management teams.
  • Easy Expansion: Modular installations make it straightforward to scale up or adapt as new equipment is brought online.
  • Future Proof: Cameras built for evolving needs, AI analytics, data encryption, and remote troubleshooting.

Northern Ireland (Belfast, Derry, and Beyond)

Northern Ireland is home to a growing industrial landscape, spanning shipbuilding, fuel depots, chemical processing, and food manufacturing facilities — many of which are designated hazardous zones under DSEAR and ATEX regulations.

Unique environmental and operational challenges include:

  • Coastal exposure in Belfast’s shipyards and port terminals, with constant risk of corrosion and salt fog intrusion.
  • Industrial clusters in Derry and Craigavon handling flammable chemicals and pressurized systems that require continuous visual monitoring.

Varying site conditions across older facilities and new industrial estates, needing adaptable, certified video solutions.

SharpEagle’s approach to securing Northern Ireland's industry:

  • Explosion Proof CCTV Northern Ireland: Rugged stainless-steel cameras (IP68, ATEX-rated) resist corrosion and are safe for use in explosive atmospheres, from docks to processing plants.
  • Port & Manufacturing Integration: High-definition thermal and IR-enabled models track operational safety in areas with steam, vapors, or night activity.
  • Flexible Deployments: Solutions scaled from small legacy plants to expansive logistics zones, with PTZs on towers and domes at critical ingress/egress points.
  • Audit-Ready Compliance: Full documentation support for HSENI inspections and insurance reviews, ensuring workplace safety and regulatory adherence.

Our Product Lineup & Details

Technology & Certifications

  • Explosion Protection: Certified for Zone 1, Zone 2 (and often Zones 21, 22), meeting ATEX, IECEx, and DSEAR standards for both gas and dust hazardous atmospheres.
  • Housing: Ex flameproof, robust marine-grade stainless steel construction; IP66/IP68 ingress protection; built to withstand corrosion, water, shock, and extreme temperatures.
  • Operational Advantages: Fast, modular installation reduces operational interruption; simple maintenance with user-replaceable components. Full warranty and support for dependable long-term performance.
  • Industrial Applications: Key coverage for oil and gas, chemical processing, manufacturing, maritime, warehousing, and logistics, ensuring round-the-clock safety monitoring.

Benefits

  • High resolution, 24/7 video security, advanced IR/thermal options for visibility in smoke/dust/dark.
  • Certified to prevent internal sparks from igniting explosive atmospheres.
  • Lowered insurance costs, improved situational awareness, resilient design for prolonged field use.

Compliance Across UK Regulations

Ensuring workplace safety and legal compliance in the UK’s high-risk zones goes beyond installation, it’s about upholding the strictest standards at every stage.

Key regulatory frameworks include:

  • HSE DSEAR: The UK’s Dangerous Substances and Explosive Atmospheres Regulations require risk assessment, equipment selection by certified zone, and continuous documentation.
  • ATEX Directive 2014/34/EU: Mandatory across Europe and the UK, governing all electrical equipment in potentially explosive atmospheres.
  • UKCA/CE Marking: All SharpEagle cameras are UKCA or CE marked, ensuring legal operation and transport within the UK and the EU.
  • ISO and IECEx Certification: We align with international standards to assure buyers of our products’ genuine suitability for hazardous operations, the safest bet for insurers and regulators.
  • Certified Installation: Every project is handled by licensed engineers with hazardous area competency and site-specific risk training, providing documentation to support site safety records and compliance audits.

Why Choose SharpEagle

SharpEagle is defined by expertise, responsiveness, and long-term client partnership. Here’s why we’re trusted by leading industrial operators across the UK:

  • Rapid, UK-Wide Deployment:
    Our engineers and service teams are strategically based nationwide, enabling us to respond to urgent needs and install or troubleshoot systems in every region within hours, not days.
  • Custom Site-Driven Engineering:
    From design to aftercare, we consult with clients, conducting detailed site analysis to ensure correct product selection, optimal camera placement, and seamless integration with existing controls and management systems.
  • Sector Experience:
    Trusted in oil and gas, chemicals, energy, food production, and marine applications, we bring a proven track record to every project, our solutions have safeguarded everything from offshore rigs to urban recycling plants.
  • Total Support & Compliance:
    Documentation packages are provided for all compliance needs (DSEAR, ATEX, HSE, IECEx, UKCA/CE), and our proactive warranty and maintenance plans ensure peace of mind for years after installation.

FAQ Section

1. Can I get same-day installation in major ports?

SharpEagle’s extensive engineer network makes urgent, same-day installation possible for many major UK ports, subject to a fast-track risk assessment. Our regional teams hold current hazardous environment certifications, so equipment and compliance paperwork are ready to go, ensuring uninterrupted port security and surveillance.

2. Are your cameras compliant with UK ATEX Zone 1 requirements?

Absolutely, all SharpEagle cameras deployed in hazardous areas (Zone 1 or Zone 2) are ATEX-certified and suitable for the designated explosive-risk zones, supported by full DSEAR/ IECEx documentation. You receive a compliance certificate with every installation, which you can use for insurance audits, regulatory inspections, and tender processes.

3. Can you integrate with my VMS or SCADA?

Yes. Our explosion-proof camera solutions are compatible with all major video management systems (VMS), including Milestone, Genetec, and others, and can integrate with SCADA/ICS for process monitoring or alarms. SharpEagle also provides custom protocol development where needed, ensuring maximum value from your existing infrastructure and seamless workflow integration.

4. What makes your PTZ/ex-proof dome/thermal cameras unique for the UK?

  • Designed for Britain’s diverse hazards: marine, dust, chemical, and offshore wind.
  • Built from 316L stainless steel and IP68+ housing for the harshest UK weather.
  • Warranty-backed, certified, and supported by nationwide field teams for local compliance and maintenance.
  • Feature options such as AI analytics, night vision, and remote diagnostics tailored to industry.

5. What’s the process for explosion proof camera installation in the UK?

After a site risk assessment and needs analysis, SharpEagle’s team devises a site-specific plan balancing compliance, vision coverage, and operational disruption minimization. Pre-install prep is followed by certified installation, full commissioning, system training, and aftercare support. Documentation is supplied for regulatory and insurance records.

6. How do I secure a custom quote or virtual audit?

Contact us directly, SharpEagle will assign a regional expert for a FREE remote or on-site risk assessment, usually within 24 hours. We offer budgetary and technical quotes fast (including local regulatory advice), along with live demo access to our explosion-proof camera options, ensuring no delays in your safety upgrade roadmap.

Don’t compromise on industrial safety or regulatory peace of mind. Wherever your hazardous site is in the UK, SharpEagle’s explosion-proof, ATEX-certified CCTV solutions provide robust, compliant coverage tailored to your risks, assets, and work environment.

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