A mighty flame followeth a tiny spark - Dante Alighieri
While the quote is inspiring for personal experiences, it is highly alarming for hazardous industries like offshore and onshore oil rigs, where fire is a consistent safety threat. To secure such sites one needs to deploy extreme safety measures, 24x7 surveillance, and explosion-proof cameras.
Oil and gas continue to be vital energy sources, particularly for transportation and mobility, where finding substitutes is challenging. Typically, these resources are not used where they are extracted, necessitating long-distance pipeline transportation. Compressors and offshore pumping stations along the pipeline route maintain the required pressure, with central onshore control stations often far from the actual operations.
In many cases, offshore drilling platforms operate without personnel, relying on remote monitoring. Critical process data, including pressure, temperature, and flow rates, are transmitted to control stations through data lines within the pipelines or satellite links. Given the potentially explosive atmospheres, all monitoring equipment must be certified for use in hazardous environments for complete offshore platform surveillance and security.
SharpEagle has been supplying industry giants with ATEX-certified cameras for over a decade. In this blog, our experts discuss how critical explosion-cameras are for hazardous operations at onshore and offshore oil rigs.
The life-saving effects that a reliable explosion-proof video surveillance system offers cannot be overstated, especially in the Marine, Oil & Gas (MOG) industry. Below listed are some critical roles that ex-proof cameras play in industrial safety:
Prevent Accidents: With reliable video surveillance in place, the operators can spot a spark before it escalates to an explosion and prevent an offshore drilling accident.
Contain Explosions: Even in case of explosions, the operators can assign resources effectively with real-time data from remote onshore and offshore video surveillance to contain the fire to a single sector.
Save Lives: Through its preventative safety measures, one ensures safety for the lives of the crew and cost cutting on business expenses involved in liabilities.
This assured safety ensures more productivity among the crew members as compared to workers employed in rigs with questionable safety standards. With the help of a specialised explosion-proof video surveillance system, an experienced operator can find quick solutions to avoid major and costly incidents even before they begin.
Learn more about explosion proof cameras and how they work!
These ATEX-certified cameras are meticulously designed for deployment in hazardous conditions. Encased in rugged housing, they demonstrate extreme resistance to fire, extreme cold, and explosions. Furthermore, these hazardous area cameras exhibit a remarkable capacity to endure hazardous and flammable gases, as well as clouds of dust. Their enclosures are ingeniously engineered to prevent any sparks generated within the ex-proof camera from igniting and potentially causing fires within the facility where they are deployed.
SharpEagle's explosion-proof solutions encompass a variety of options, including:
These options are rigorously tested and certified for safe operation in zones 1, 2, 21, and 22, making them the top choices for industrial safety cameras in the Middle East. Their standout features and resilience set them apart from conventional safety equipment. When coupled with advanced analytics software, these surveillance cameras offer the potential for clear and tangible business benefits.
Labelling a camera as "explosion-proof" does not imply that it can withstand the direct effects of an explosion or ensure the preservation of video footage during a fire. Rather, the key aspect lies in the camera's design. Typically constructed with materials like stainless steel or aluminium, the design and making eliminates the risk of ignition and prevents triggering an explosion. It's imperative to use this equipment with care and understanding.
Experts outline three fundamental principles governing the operation of explosion-proof video equipment:
To mitigate the risk of internal chamber elements coming into contact with an explosive environment, as well as to prevent potential explosions from escaping outward, the following preventive measures are implemented in these cameras:
Explosion-proof IP cameras are an ideal solution for gaining situational awareness, enabling:
The ex-proof camera series, particularly the stainless steel variants, stands out as the most robust explosion-proof cameras in their category. Encased in exceptionally weather-resistant stainless steel housing, these cameras boast an IP67 rating, ensuring complete dust- and water-proof protection, even during temporary submersion. This resilience makes them the ideal choice for offshore oil rig security.
What sets these cameras apart is their ability to withstand extreme cold. They feature heating not only for the lenses but for the entire camera body. This ensures no component freezes, enabling all systems to function optimally even in temperatures as low as -20°C.
Despite their lightweight and compact dimensions, all our ex-proof cameras are designed using the "pressure-proof encapsulation" approach for complete protection. This means that no additional pressure monitoring equipment is required for installation. This cost-effective design minimises installation expenses associated with intrinsically safe camera devices.
Furthermore, the night vision capabilities of the IR range of cameras allows 24x7 surveillance, even in the dark and low-light conditions which is necessary for round-the-clock operations in oil and gas, chemical, and marine onshore and offshore industries.
IP solutions are rapidly replacing the conventional analogue variants, since the TCP/IP protocol along with mid and long wave infrared sensors ensure easier transmission of audio and video signals, making data processing over long distances effortless. Additionally, the 360-degree rotating camera head of the camera minimises the surveillance blind spots for complete safety and security solutions in remote industrial zones.
Our intrinsically safe cameras are designed to monitor every nook and cranny in your facility. Check out our range of ex-proof camera solutions here!
Measuring just 55 millimetres in diameter, Explosion-Proof Mini IR Camera is a compact security solution. Its optical system is protected by a chemically reinforced lens and a stainless steel enclosure. Despite its lightweight design, weighing only 436 grams, this camera is resilient against aggressive chemicals and mechanical stress commonly encountered in challenging environments.
SharpEagle's Explosion-Proof PTZ Camera excels in all scenarios, combining durability with exceptional performance. Built to withstand extreme temperatures from -30°C to 70°C, it remains reliable in scorching heat or freezing cold, ensuring uninterrupted surveillance. Offering 2 or 5-megapixel options, its pan-tilt-zoom features capture intricate details with precision, while its infrared capability revolutionises night time surveillance, ensuring visibility and security in the darkest environments.
Encased in robust stainless steel, the Explosion-Proof Fixed Dome Camera is designed to prevent sparks and thwart potential explosions caused by camera and power sources. Resistant to corrosion, water, shocks, and even bullets, its durability is unmatched. The added night vision feature simplifies surveillance, making it an indispensable tool for securing your surroundings.
The Explosion-Proof PTZ Type Dome Camera, designed for zones 1, 2, 21, and 22, offers corrosion resistance and anti-fog features. Ideal for harsh environments like oil refineries and petrochemical plants, its robust, explosion-proof design and stainless-steel casing with a flame-proof joint ensure safety and durability.
Crafted with stainless steel, Explosion-Proof Zoom IR Camera offers easy installation via a wall bracket or universal joint. It boasts waterproof and shock-resistant features and is available in both IP and Analogue options. This hazardous area camera seamlessly switches to infrared mode when visibility is low. Engineered to excel in the most challenging conditions, this camera is a dependable ally for complete rig safety.
As discussed before, explosion-proof camera system is a necessary investment for onshore and offshore oil rig security. SharpEagle Technology’s explosion-proof cameras facilitate ongoing security with visual information to monitor and safeguard industrial operations.
Every explosion-proof camera is designed to work in harsh and remote environments. The right surveillance features will provide you with complete information about the worksite & give an alert for any suspicious activity preventing any mishaps from occurring.
Read More : Explosion Proof Lighting - The Safest Solution for Your Workplace
In the oil & gas industry, split-second decisions are significant; thus we use the situational awareness feature to help you make the correct informed decisions. To maximise workflow, SharpEagle technology creates situational awareness with the help of carefully selected data streams. Its effect on the security network means that only relevant situations will be brought to your attention, instead of micromanaging and surveying hundreds of video feeds at the same time. We ensure that all components of the system work seamlessly together by providing solutions for every aspect of the security network. This promotes a transparent and efficient overview of the safety protocol of the workplace. Thus, ex-proof cameras are the best-suited safety measure in preventing accidents in the offshore and onshore rigs of the oil and gas industry.
SharpEagle strives to make industrial atmospheres safe and secure with our state-of-the-art products and services. By using top-quality safety products, we ensure your site is highly secure and continues to perform tasks with utmost efficiency. We provide end-to-end safety solutions in Explosion-Proof CCTV Cameras across 8 countries including UAE, Saudi Arabia, Oman, Kuwait, Bahrain, Qatar, India, and UK. Want to safeguard your site from unnecessary hazards? Connect with us today!
