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Reduce Material Damage & Handling with 3 Easy Steps

June 3, 2022
Reduce Material Damage & Handling with 3 Easy Steps
Summary
This blog highlights how industrial facilities can minimize losses and improve operational safety through smart handling practices. It explains that most material damage occurs due to poor layout planning, careless handling, and lack of safety equipment. By using forklift cameras, safety lights, and speed limiters, companies can significantly reduce accidents and protect goods during movement. The article also emphasizes maintaining accurate records, optimizing workflow, and ensuring operator training to create a safer, more efficient material handling environment.
Table of Content

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The material handling business is the backbone of many industries. What do they contain? As the name suggests, this industry is concerned with handling materials, raw or readymade. The handling sector employs various machines to execute their duties. Operated by human drivers, the machines help plow through and deliver materials. You may be more familiar with one of the handiest machines in the material handling industry. The modest forklift contains incredible potential. No wonder it is so commonly used for various purposes. Operators use forklifts for the transportation of goods for short distances. However, without adequate forklift safety systems in place, hazards are inevitable. How can you avoid these risks? Keep reading to know!

From busy warehouses in the UK to desert storage yards in the UAE and industrial supply chains in Saudi Arabia, material damage during handling increases both cost and risk. Careless movement, poor equipment, and inadequate training don’t just ding your goods they impact your reputation, safety, and profitability. By adopting smarter handling steps, you can minimise loss, improve efficiency, and protect both material and people.”

‍➢ What Do Material Handling Industries Do?

‍Now that you know what the material handling industry is, what about knowing what they do? From loading and unloading materials to driving goods to and from, there's so much that such industries do. The material handler can work as an individual or partner up. Some duties that the material handling sector performs and handles are:

‍• Creation of direct materials to provide future profitability to any business.

‍• Allocation of materials and resources for short and long distances.

‍• Planning the production of materials.

‍• Managing the flow of materials and processing.

‍• Managing and controlling a business's inventory.

‍• Delivering products and materials to customers.

‍• Offering services and support post all after-sales.


Key Causes of Material Damage

  • Improper Lifting & Carrying Techniques: Wrong handling leads to drops, dents, scratches.

  • Overloading / Exceeding Capacity: Using forklifts, trolleys beyond their safe working load causes structural damage.

  • Poor Storage & Stacking Practices: Uneven stacking, unstable racking, or lack of pallets can crush or warp materials.

  • Exposure to Environment: Moisture, dust, UV, or extreme heat can degrade materials.

  • Handling Without Proper Protection: Not using edge guards, shrink wrap, or cushioning for delicate items.

‍➢ Here's How You Can Maximize Productivity in Three Easy Steps

‍You can get a more disciplined way to make better profits every quarter when using forklifts. Want to know how you can increase productivity among your workers? If simply encouraging a more efficient approach to work doesn't work, don't worry. Here are three steps to fulfilling the highest amount of productivity possible!

‍1. Install High-Grade Safety Equipment:

‍The most effective way of ensuring high productivity is to install safety sets that will ensure your workers' safety. Equipping your forklifts with forklift lights, camera systems, speed limiters, etc., can increase considerable work yield. Remember, a safe worker offers so much more financial growth and higher profitable returns.

Forklift safety products

2. Enforce Accurate Record-Keeping:

‍Studies show that workspaces that document all aspects of material handling exhibit an increased yield in productivity and finances. Keeping track of productive hours, tracking movements, easier navigation, etc., makes a whole world of difference.

‍3. Improve Work Layout:

An organized layout will ensure that productivity remains high at all times. You can do this by creating clear paths for navigation, encouraging better communication, considerably reducing foot traffic, and more. Creating narrower paths of movement and ensuring a vertical line of transporting goods are all things you can implement. These are steps that ensure a higher capacity of production and profitability.

material handling

➢ Avert Material Damage in Material Handling Industries

‍Engaging in safe business practices is a common aim for many corporations. Practicing precaution and installing crucial technology is a great way to repel the danger for the material handling venture. In addition, you can set up certain measures to avoid accidents from taking place.

Thanks to SharpEagle, an organization that deals with all things related to security systems. You can choose the best safety sets for your forklifts. Now you can easily avoid dangerous accidents and consequential lawsuits in the industry. An excellent way to avert any damage in material handling industries is to install the following security systems:

‍• Forklift camera system The SharpEagle camera system for forklifts offers excellent views that cover blind spots. A blind spot is very commonplace for a forklift. However, they are extremely dangerous for anyone operating the forklift. If the driver cannot keep an eye on every part of the process, accidents are all too common. Therefore, the forklift camera system is your best hope of averting disaster.

forklift camera system

You may also read: Find Out Why You Need to Install a Forklift Camera System

• Forklift lights

‍Do you often find yourself working in dim or almost no light? Then you must be aware of the dangers of operating a forklift in such hazardous conditions. Forklift safety lights are your best bet of preventing any dangers on time. SharpEagle's illumination devices for forklifts are every workman's dream come true.

Use of safety lights and aisle

• Speed limiters

‍A fast-moving forklift is prone to causing accidents that are often fatal. That is why you should use SharpEagle's Forklift speed limiter. They help forklifts travel as safely as possible to avoid endangering the operator and bystanders. Remember to slow down and move at a steady pace when operating forklifts.

Smart Handling Steps to Prevent Damage

  • Use Correct Equipment with Capacity Margins: Always check Safe Working Load (SWL) and select equipment with margin to avoid stress.

  • Train Staff in Material-Handling Best Practices: Proper grip, balanced loads, careful transfers, avoid dragging.

  • Inspect Equipment Regularly: Forks, trolleys, straps, pallets — ensure no wear, cracks or defects.

  • Use Protective Packaging & Padding: Wrap, cushion, use edge protectors, especially for sharp edges or fragile surfaces.

  • Optimize Storage & Layout: Store off ground, use racks with even support, avoid stacking high unless safe.

  • Control Environment: Cover materials, protect from moisture/heat/sun; ensure ventilation to avoid condensation.

  • Implement First-In-First-Out (FIFO): Older stock used first to reduce deterioration in storage.

‍
Region-Specific Adjustments

UK:

  • Pallets & racks must meet BS EN standards; timber storage to follow moisture control especially in humid periods.

  • Protection from rain or condensation for outdoor storage; use waterproof covers.

UAE:

  • Shield materials from intense sun and UV with tarps; prevent warping or bleaching.

  • Dust storms: use closed storage units; cover exposed items.

Saudi Arabia:

  • High heat: use shaded or indoor storage; avoid direct sun exposure.

  • Sand/dust ingress: sealed packaging; ensure forklift/trolley routes minimize dragging through dusty ground.

‍

➢ In Conclusion

‍Your workers deserve the very best of a safe experience while working in a professional workspace. When you nurture such an environment, you can see the difference. Once your workers feel safe, they will do their best to ensure higher profitability. You will automatically see a remarkable rise in your business's financial growth. You can soon reap the benefits of your efforts. Taking long-term measures can truly be rewarding for both the employer and the employee. Thanks to SharpEagle, you can easily reduce material damage in material handling industries. All it takes is choosing nothing but the best. The rest will soon follow.

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FAQ Section

Q: How often should handling equipment be inspected to prevent material damage?
Ideally every shift-start for critical gear (forklift forks, trolleys, straps), and full maintenance weekly/monthly depending on usage.

Q: Does packaging really make a big difference?
Yes, protective packaging, edge guards, cushioning reduce surface damage and impacts, especially in transit and handling areas.

Q: Are there local standards for material stacking or storage in Saudi / UAE / UK?
Yes, UK has BS/EN standards for racking, pallets. UAE / Saudi have local codes; many industrial sites require compliance with national standards for warehouse and storage safety.

Q: How can damage reduction improve ROI?
Less waste, fewer returns, lower repair/replacement costs, improved customer satisfaction, and fewer production delays all contribute to bottom line.

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