How Explosion Proof LED Lights in Chemical Plants Can Keep Workers and Business Safe
June 3, 2022
At present, there are thousands of companies working in the field of chemical manufacturing in which raw materials, including metals, minerals, fossil fuels, natural gas such as methane and hydrogen, are converted into more than 75,000 products. From lab chemists to technicians, chemical engineers and scientists, all are involved in chemical manufacturing. And the amount of revenue generated by this industry is a whopping 4 trillion USD.Statistics aside, we cannot deny that these chemical plants are some of the most sensitive and hazardous working areas.
Operating in chemical plants is no less than a challenge that remains constant all the time. And it becomes vital for the management in these industries to ensure the all-around safety of not only workers but also valuable property. Like other significant aspects, the lighting system should be cost-effective, safe & solid and efficient in these working environments. And Explosion proof lights are some of those products specially built for these hazardous environments. Let’s know the benefits of deploying such safety lights, but before that, the statistics that tell us about the market worth of these products.
➢ Market forecast of LED Explosion-proof lights
According to Markets and Markets, LED Explosion-proof lights will witness a high adoption rate in upcoming years. The market of these lighting fixtures is expected to grow from the current 340 million USD to 471 million USD in 2026, registering a compound annual growth rate of 6.7 per cent. And this growth is attributed to the increasing number of gas and chemical projects in industrial facilities. Further, the vast investment in the pharmaceutical industry is expected to create enormous growth avenues for the explosion proof light system. For example, the Indian pharmaceutical industry, the third-largest in the world at 42 billion USD, is expected to grow three times in the next decade.
So, deploying proper lighting systems in the industries can be a feasible option to keep the working staff safe and save substantially on maintenance and cost in the long run.
➢ Advantages of installing explosion-proof lighting in hazardous chemical facilities
• Improved Safety and work efficiency
Gloomy, insufficient and inefficient lighting is a major safety issue in any industry. While designing a good lighting system, some key aspects such as illumination, colour temperature, uniformity, glare, color rendering, etc., have to be taken into consideration. These aspects reduce the risk of mishaps while working under shadows or, where the light is dim.
If there is an enhanced lighting system such as explosion proof LED lights in the hazardous areas of chemical plants, the chances of the workers' safety increases while also improving the work efficiency.
• Improved life expectancy
Generally, manufacturing plants are spread into a large area and replacing the lighting system frequently, especially in high-altitude areas, demands a hefty amount of money. However, it would be wiser and more sensible to do away with this extra burden of maintenance charges by fitting an explosion proof light system.
These LED lighting fixtures are better, as compared to conventional incandescent lamps, offering increased durability, decreased lamp replacement, and also helping in SKU reduction.
• Fewer chances of disastrous accidents
There is no denying that chemical plants have always been a risky place to work, as a small ignition can turn into a catastrophic accident. These industries always adopt specific safety measures to avert any mishap. One such is the use of explosion proof LED lights. These lights encompass a robust framework that prevents the internal spark from the lamp from escaping and causing an explosion by mixing with the nearby explosive gas and vapours.
In other words, Explosion proof LED lights are designed to withstand the corrosive and potentially volatile activity present in the chemical facilities. Moreover, the LED compartment balances the temperature through cooling fins, ensuring protection against harsh temperatures, eventually making the hazardous chemical environment less risky to work.
• Energy savings
LEDs are known for consuming less energy, and explosion proof LED lights are no exception. The upgrade might cost a bit more, but the long-life expectancy will outrun the original cost. In fact, the typical payback period of these lights is approximately two years, as they can last up to 100,000 hours. Some explosion proof LED light system comes with smart features that allow setting a timer on/off, setting specific colors for LEDs, dimming lights in some areas and increasing in others, etc.
SharpEagle is well aware of the issues faced by regulatory and safety managers in chemical plants. This is the reason the firm has been in the business for a long time, offering the best explosion proof light system for chemical facilities, and saving not only the invaluable lives of the workers but also the hard-earned money that can be invested in further expanding the business.
Schedule a free consultation to get in touch for expert advice on chemical plant lighting.
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